Essential details
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Product Introduction
Dongguan One Victor Composite Technology Co., Ltd. boasts 16 years of R&D and manufacturing experience in carbon fiber composites. Leveraging aerospace-grade prepreg molding, vacuum bagging, and precision CNC machining processes, we specialize in providing customized solutions for high-performance carbon fiber intake system components. Our core product range focuses on **carbon fiber intake manifolds**, **carbon fiber intake pipes**, and **carbon fiber flanges**, fully catering to the intake system needs of high-performance automobiles, aerospace, and industrial equipment fields.
## Core Product Details and Features
1. **Carbon Fiber Intake Manifold**
Molded from high-performance resin combined with 3K/12K carbon fiber, this component integrates four core advantages: **high-temperature resistance** (stable operation at -40℃~180℃, withstanding 200℃ instantaneous peak temperature), **ultra-lightweight** (40% lighter than traditional metal manifolds), **superior high strength** (tensile strength ≥500MPa, resistant to vibration and corrosion), and **precision-polished smooth inner wall** (Ra≤0.8μm). The smooth inner surface significantly reduces airflow resistance, boosting overall intake efficiency by 15%-39%. Customization of intake channel structures is supported to adapt to naturally aspirated and turbocharged engine types, ensuring seamless fit and optimal performance.
1. **Carbon Fiber Intake Manifold**
Molded from high-performance resin combined with 3K/12K carbon fiber, this component integrates four core advantages: **high-temperature resistance** (stable operation at -40℃~180℃, withstanding 200℃ instantaneous peak temperature), **ultra-lightweight** (40% lighter than traditional metal manifolds), **superior high strength** (tensile strength ≥500MPa, resistant to vibration and corrosion), and **precision-polished smooth inner wall** (Ra≤0.8μm). The smooth inner surface significantly reduces airflow resistance, boosting overall intake efficiency by 15%-39%. Customization of intake channel structures is supported to adapt to naturally aspirated and turbocharged engine types, ensuring seamless fit and optimal performance.
2. **Carbon Fiber Intake Pipe**
Featuring an integrated one-piece molding design without splicing, this pipe excels in **high-temperature resistance** (-40℃~180℃ operating range) and **extreme lightweight** (over 40% weight reduction vs. metal pipes), effectively lowering intake system load and improving power response. Its **high-strength carbon fiber construction** (tensile strength ≥500MPa) delivers exceptional anti-vibration and corrosion resistance, extending service life by 2-3 times compared to metal alternatives. The **mirror-smooth inner wall** eliminates airflow turbulence and loss, further optimizing intake smoothness and enhancing overall engine performance. Flexible customization of shape and size is available to fit limited engine compartment spaces.
Featuring an integrated one-piece molding design without splicing, this pipe excels in **high-temperature resistance** (-40℃~180℃ operating range) and **extreme lightweight** (over 40% weight reduction vs. metal pipes), effectively lowering intake system load and improving power response. Its **high-strength carbon fiber construction** (tensile strength ≥500MPa) delivers exceptional anti-vibration and corrosion resistance, extending service life by 2-3 times compared to metal alternatives. The **mirror-smooth inner wall** eliminates airflow turbulence and loss, further optimizing intake smoothness and enhancing overall engine performance. Flexible customization of shape and size is available to fit limited engine compartment spaces.
3. **Carbon Fiber Flange**
Precision-machined via CNC technology with dimensional accuracy of ±0.05mm, this flange meets international standards such as ISO. It incorporates **high-temperature resistance** (-40℃~180℃) to adapt to harsh engine bay environments, **ultra-lightweight** design (40% lighter than metal flanges) for reduced overall intake system weight, and **high strength** (tensile strength ≥500MPa) for reliable load-bearing capacity. The **smooth, specially treated inner and contact surfaces** not only enhance sealing performance by 30% compared to metal flanges but also reduce airflow resistance at connection points, indirectly improving engine intake efficiency. It offers excellent corrosion resistance and no rust issues, suitable for high-pressure intake systems.
Precision-machined via CNC technology with dimensional accuracy of ±0.05mm, this flange meets international standards such as ISO. It incorporates **high-temperature resistance** (-40℃~180℃) to adapt to harsh engine bay environments, **ultra-lightweight** design (40% lighter than metal flanges) for reduced overall intake system weight, and **high strength** (tensile strength ≥500MPa) for reliable load-bearing capacity. The **smooth, specially treated inner and contact surfaces** not only enhance sealing performance by 30% compared to metal flanges but also reduce airflow resistance at connection points, indirectly improving engine intake efficiency. It offers excellent corrosion resistance and no rust issues, suitable for high-pressure intake systems.
## Core Advantages
1. **Integrated Key Performance Traits**
All intake system products uniformly feature **high-temperature resistance**, **ultra-lightweight**, **superior high strength**, and **smooth inner walls for enhanced performance**, addressing the core pain points of traditional metal intake components such as heavy weight, poor corrosion resistance, and high airflow resistance.
1. **Integrated Key Performance Traits**
All intake system products uniformly feature **high-temperature resistance**, **ultra-lightweight**, **superior high strength**, and **smooth inner walls for enhanced performance**, addressing the core pain points of traditional metal intake components such as heavy weight, poor corrosion resistance, and high airflow resistance.
2. **Full-Dimensional Customization**
Supports customization of size, structure, weave pattern, and temperature resistance level based on customer needs. Through 3D scanning and reverse engineering, precise adaptation to original vehicles or equipment is achieved with seamless installation.
Supports customization of size, structure, weave pattern, and temperature resistance level based on customer needs. Through 3D scanning and reverse engineering, precise adaptation to original vehicles or equipment is achieved with seamless installation.
3. **Long-Term Durability**
Carbon fiber composite materials deliver anti-vibration, anti-impact, and corrosion-resistant performance, with component service life 2-3 times longer than traditional metal parts, reducing long-term maintenance costs.
Carbon fiber composite materials deliver anti-vibration, anti-impact, and corrosion-resistant performance, with component service life 2-3 times longer than traditional metal parts, reducing long-term maintenance costs.
## Process and Quality Assurance
Adopting aerospace-grade production standards, 36 quality inspection processes are carried out from raw material selection to finished product delivery, with the production environment achieving 0.5-micron precision control. Equipped with a senior engineer team, we provide one-stop services from product design, CFD fluid simulation analysis, mold development, sample prototyping to mass production, ensuring stable product performance and quality that meets customer requirements.
Adopting aerospace-grade production standards, 36 quality inspection processes are carried out from raw material selection to finished product delivery, with the production environment achieving 0.5-micron precision control. Equipped with a senior engineer team, we provide one-stop services from product design, CFD fluid simulation analysis, mold development, sample prototyping to mass production, ensuring stable product performance and quality that meets customer requirements.
## Service Support
72-hour rapid prototyping and delivery are available, adapting to both small-batch flexible production and large-batch mass production. Global logistics and distribution services are provided, with a professional technical team offering technical support such as installation guidance and performance test reports. The entire product range enjoys a 2-year warranty and lifelong technical consulting services.
72-hour rapid prototyping and delivery are available, adapting to both small-batch flexible production and large-batch mass production. Global logistics and distribution services are provided, with a professional technical team offering technical support such as installation guidance and performance test reports. The entire product range enjoys a 2-year warranty and lifelong technical consulting services.
